Carbide Cutting Blade

Carbide Cutting Blade Technical Specifications

Parameter

Performance
Hardness

HRC 85-92 (matrix), HRC 65-72 (coating)

Impact Resistance

≥40 J/cm² (ASTM E23)
Salt Spray Resistance

≥1000 hours (ISO 9227), no rust or coating delamination

Operating Speed

Logging saws: 60-120 m/s; Rock crushers: 15-30 m/s
Temperature Range

-50°C to 600°C (short-term peaks)

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Antioxidant 1010, Antioxidant 1076

FOTMA Industrial Cemented Carbide Blade: Custom Solutions for Extreme Applications

FOTMA tungsten carbide cutting blades are engineered for heavy-duty industrial environments like quarrying, logging, and paper mills. Built to withstand extreme wear, our custom-designed blades, circular saws, and cutters excel in crushing rocks, slicing wood, and processing fibrous materials. From massive ore fragmentation to high-speed pulp cutting, we deliver unmatched durability across industries.

Material Advantages of Tungsten Carbide Tipped Blade

  1. High-Toughness Tungsten Carbide Matrix
    • Ultra-Coarse Grain WC: Particle size 3-8µm with 8%-15% cobalt/nickel binder, boosting impact resistance by 200% (impact value ≥40 J/cm²).
    • Cr3C2/VC Grain Inhibitors: Prevent WC grain growth under high temperatures, ensuring edge stability.
  2. Corrosion-Resistant Coatings
  3. Fatigue-Resistant Design

Density ≥14.5 g/cm³ (zero porosity), no micro-crack propagation under cyclic loads, lifespan 5-8x longer than standard blades.

Industry-Specific Customization

Customization Solutions
Matrix Composition ISO-standard K10/K20/K30 grades or tailored alloys (e.g., high-chromium anti-corrosion).
Mounting Systems Welded bases, bolted blades, and other customized type
Extreme Environment Graded materials or hybrid alloys for high-silica rock, iron-contaminated wood, or coastal corrosion.

Technical Specifications

Parameter Performance
Hardness HRC 85-92 (matrix), HRC 65-72 (coating)
Impact Resistance ≥40 J/cm² (ASTM E23)
Salt Spray Resistance ≥1000 hours (ISO 9227), no rust or coating delamination
Operating Speed Logging saws: 60-120 m/s; Rock crushers: 15-30 m/s
Temperature Range -50°C to 600°C (short-term peaks)

 

Applications

  • Quarrying: Granite/basalt crusher blades, vibrating screen liners, jaw crusher teeth.
  • Logging & Wood Processing: Forestry circular saws, chipper rotors, planer blades.
  • Pulp & Paper: Rotary cutters, pulper knives, metal-detection guard blades.
  • Metal Recycling: Scrap shredder hammers, auto shredder blades, cable cutters.
  • Cement/Mining: Clinker crusher discs, conveyor scrapers, screening system

Value-Added Services
✅ Simulation Testing: Wear resistance validation based on rock hardness/wood moisture (with video reports).
✅ Global Emergency Network: 6 spare parts hubs for 48-hour delivery (NA/EU/SE Asia).
✅ Blade Regeneration: Base remelting, laser-clad edge repair (50%-70% cost savings).
✅ Wear Mapping: On-site engineering for stepwise wear compensation designs.

Why FOTMA?
Extreme Expertise: 300+ quarries/logging clients, 1000+ material cutting database.
End-to-End Control: In-house powder metallurgy (AMS 5898 compliant), zero supply chain risks

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