WCu Tungsten Copper alloy

Industry

Critical Demands FOTMA WCu Advantage
Microelectronics Thermal management in 5G/RF chips

Ultra-low porosity ensures leak-free encapsulation for GaN/SiC devices.

Resistance Welding

Electrode longevity in automotive lines High conductivity (45–50% IACS) + wear resistance double lifespan vs. pure Cu.

EDM Tooling

Precision spark erosion in hard alloys

Fine-grained structure enables mirror EDM surfaces (Ra ≤0.1µm).

Military Hypersonic vehicle “sweating” thermal shields

Customized WCu porosity achieves active cooling under 2000°C.

Industrial Molds

High-pressure die casting (Al/Mg)

High red hardness safeguards tool geometry for 100K+ cycles.

Related products:

Antioxidant 1010, Antioxidant 1076

FOTMA tungsten copper (WCu) alloy delivers near-full density, zero-defect microstructure, and helium-leak-tight integrity (<5×10⁻⁹ Pa·m³/s), rivaling top global competitors. Engineered for extreme thermal conductivity, wear resistance, and structural stability, it is the ultimate solution for high-reliability applications in microelectronics, defense, and industrial tooling.

Alloy Copper Tungsten Breakthrough Material Properties:

  1. Unmatched Structural Integrity
    • Density ≥99.5% : Achieved via vacuum sintering and HIP (Hot Isostatic Pressing), eliminating porosity and ensuring superb thermal/electrical conductivity.
    • Ultra-Fine Grain: Average grain size 3–8µm (tested via SEM), enhancing mechanical strength (σb ≥650 MPa) and thermal cycling resistance.
    • Airtight Sealing: Helium leakage rate <5×10⁻⁹ Pa·m³/s – critical for hermetic packaging in aerospace and military systems.
  2. Superior Functional Performance
    • Thermal Conductivity (180–220 W/m·K) : Rapid heat dissipation for high-power ICs and LED/LD microelectronic packaging.
    • Low Thermal Expansion (6.5–8.5×10⁻⁶/°C) : Matches semiconductor CTE, minimizing thermal stress in devices.
    • High-Temperature Stability: Maintains dimensional accuracy up to 800°C, ideal for EDM electrodes and welding tools.

Key Applications & FOTMA Solutions

Industry Critical Demands FOTMA WCu Advantage
Microelectronics Thermal management in 5G/RF chips Ultra-low porosity ensures leak-free encapsulation for GaN/SiC devices.
Resistance Welding Electrode longevity in automotive lines High conductivity (45–50% IACS) + wear resistance double lifespan vs. pure Cu.
EDM Tooling Precision spark erosion in hard alloys Fine-grained structure enables mirror EDM surfaces (Ra ≤0.1µm).
Military Hypersonic vehicle “sweating” thermal shields Customized WCu porosity achieves active cooling under 2000°C.
Industrial Molds High-pressure die casting (Al/Mg) High red hardness safeguards tool geometry for 100K+ cycles.

Customization Capabilities

  • Composition Flexibility: Adjust W/Cu ratios (50/50 to 90/10) for optimal conductivity vs. hardness.
  • Complex Geometries: CNC-machined heatsinks, micro-channel cold plates, or thread-cooled electrodes.
  • Surface Treatments: Optional Ni/Ag plating for oxidation resistance or laser texturing for enhanced heat transfer.

Quality Assurance
✅ Material Purity: W powder ≤0.5µm (99.99% purity), Cu-ETP grade.
✅ Defect-Free Guarantee: 100% X-ray inspection pre- and post-sintering.
✅ Global Compliance: RoHS, REACH, ITAR (for defense orders).

Why Choose FOTMA Copper Tungsten Material Heat Sink?
Replace Imports: Performance parity with global brands (Plansee, Sumitomo) at 20–30% lower cost.
Rapid Prototyping: Custom samples delivered in 10 days (standard sizes) via our in-house HIP facility.
Lifecycle Support: From thermal simulation to post-machining – FOTMA engineers ensure seamless integration.

FOTMA WCu Alloy – Where Precision Engineering Meets Unyielding Reliability.

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